2010 Chevrolet Express 3500 LT

I picked up this van in the Spring of 2019 and thus far it has been a fantastic vehicle.

Specifications

  • Engine: 6.0L V-8
  • Transmission: 6-Speed Automatic Transmission, HMD, 6L-90

Documentation and Manuals

Maintenance

Oil Change

  • Oil filter: Purolator Boss PBL 12222
  • Oil: Approx 6 quarts with filter change

Rear Differential Gear Oil Change

  • The differential itself is a GM 9.5″
  • Gear oil: ACDelco SAW 75W-90 GL-5 10-4016 88900401 ~ 3.25 quarts
  • Gasket: Felpro RDS 55387
  • Drain Plug: GM Genuine Parts 92230583 Multi-Purpose Threaded Plug
  • Torque specs:
    • Diff cover bolts: 25 nm
    • Fill plug: 25 nm

Brakes

The following is the parts list for a complete caliper rebuild and replacement of the flex lines to the calipers.

Rotors and Pads: Power Stop Z36 Truck and Tow Brake Upgrade Kits K6251-36

Front

  • Disk brake caliper repair kit – gaskets and dust boots: Dorman D670016
  • Caliper slide pins: ACDelco Professional 18K1014 Front Disc Brake Caliper OEM part number 88925518
  • Front driver’s side brake line: Duralast Brake Hose 777463
  • Front passenger’s side brake line: Duralast Brake Hose 777461
  • Banjo bolts: Dorman 13940 M10-15mm x 22.8mm
  • Caliper bleeder screws: M10-1.5mm ~ 32mm overall length

Rear

  • Disk brake caliper repair kit – gaskets and dust boots: Dorman D670093
  • Caliper slide pins: Dorman HW5072
  • Rear driver’s side brake line: Duralast Brake Hose 777454 with RPO code JL4 (active brake control)
  • Rear passenger’s side brake line: Duralast Brake Hose 777453
  • Banjo bolts: Dorman 14100
  • Caliper bleeder screws: M10-1.0mm ~ 35mm overall length
    • Speed bleeders: NAPA Solutions 675-1573

Coolant

ONLY DEX-COOL coolant

Transmission Fluid

  • Fluid: Valvoline DEXRON-VI ATF, part number: 822405, approx 7 quarts
  • Transmission pan gasket: GM Part: GM 24226850 Gasket-Automatic Transmission Fluid Pan, Gasket-Automatic Transmission Fluid Pan
  • Transmission Fluid Filter Kit with Seal: GM Part: 24236933